Heavy-duty compound kneading
Heavy-Duty Z-Blade Kneader Mixer (1500 L)
The 1500 L heavy-duty Z-blade kneader mixer is intended for demanding industrial compounding of semi-dry, rubber-like and other high-viscosity materials. Cooperating blades generate shear for mixing, kneading, size reduction and dispersion.
- 1500 L heavy-duty equipment for high-viscosity materials.
- Double Z-blade action for shearing, compounding, kneading and dispersion.
- Repeated material movement helps reduce unmixed zones and supports efficient kneading.
- Mixing tools
- Double Z-blade system
- Operation
- Batch processing
- Process focus
- Heavy-duty compound kneading
- Selection basis
- Formulation and batch size
Product Essentials
Product Details
Technical Specifications
| Specification / Volume | 5 L | 10 L | 100 L | 300 L | 500 L | 1000 L | 2000 L |
|---|---|---|---|---|---|---|---|
| Capacity (L) | 5 | 10 | 100 | 300 | 500 | 1000 | 2000 |
| Blade speed (rpm) | 33 / 23 | 33 / 23 | 35 / 22 | 37 / 21 | 37 / 21 | 35 / 25 | 30 / 16 |
| Main motor power (kW) | 0.75 | 1.1 | 3–7.5 | 11–30 | 15–37 | 22–90 | 30–110 |
| Steam pressure (MPa) | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 |
| Electric heating power (kW) | 1 | 1 | 4 | 9 | 16.2 | 27 | 40 |
| Vacuum (MPa, vacuum configuration) | −0.094 | −0.094 | −0.094 | −0.094 | −0.094 | −0.094 | −0.094 |
| Pressure (MPa, pressure configuration) | 0.45 | 0.45 | 0.45 | 0.45 | 0.35 | 0.35 | 0.35 |
| Approximate weight (kg) | ~300 | ~400 | ~1250 | ~1600 | ~3000 | ~4500 | ~6500 |
The supplied table lists reference specifications for the 5–2000 L series; it does not include a separate 1500 L column. Confirm the specifications of the 1500 L equipment separately. Vacuum and pressure values apply to the corresponding configurations.
The size in the product name identifies the catalogue selection. Usable working volume and operating ratings are established for the quoted configuration.
Z-Blade Mixing Principle
A pair of cooperating, rotating Z-shaped blades subjects the material to shear and compression. This action compounds, kneads and blends semi-dry, rubber-like and other high-viscosity viscoelastic materials, and supports size reduction and dispersion.
Blade motion repeatedly moves the material through the chamber, bringing ingredients into contact and distributing them through the batch. The heavy-duty designation does not specify a torque rating, maximum viscosity or motor power.
Heavy-Duty Z-Blade Kneader Mixer (1500 L)
This 1500 L page focuses on Z-blade construction and demanding viscous-material processing. Select the equipment with reference to the material condition, formulation and batch requirements.
The supplied information does not separately specify torque, motor power or maximum viscosity for 1500 L. These values cannot be inferred from another size or from the heavy-duty name; the existing series table applies to its listed sizes.
Applications
Chemical and elastomer applications include high-viscosity sealants, silicone rubber, neutral-cure and acid-cure glazing sealants, resins, plastics and rubber. Other materials include inks, pigments, dyes and battery materials.
Further applications include pulp, cellulose, pharmaceutical and cosmetic materials, and high-viscosity food materials such as chewing gum and bubble gum. Equipment selection depends on the formulation, product-contact requirements and cleaning conditions.
