Hydraulic tilting discharge
Hydraulic Tilting Z-Blade Kneader Mixer (1200 L)
The 1200 L hydraulic tilting Z-blade kneader mixer combines twin-blade kneading with hydraulic unloading for high-viscosity viscoelastic materials. Hydraulic mechanisms coordinate cover and tilting movements during batch mixing, kneading, size reduction and dispersion.
- 1200 L equipment with hydraulic tilting discharge.
- Double Z-blade mixing supported by the kneading section, base, hydraulics, drive and electrical controls.
- Selectable control mode, VFD speed adjustment and product-contact construction.
- Mixing tools
- Double Z-blade system
- Operation
- Batch processing
- Process focus
- Hydraulic tilting discharge
- Selection basis
- Formulation and batch size
Product Essentials
Product Details
Technical Specifications
| Parameter | Reference value |
|---|---|
| Equipment Type | Hydraulic Tilting Kneader |
| Volume (L) | 1200 L |
| Mixing Element | Twin Z-Shaped Blades |
| Hydraulic Functions | Opening / Cover Lifting / Tilting |
| Control Mode | Manual / Automatic |
| Speed Regulation | Optional Variable-Frequency Drive (VFD) |
| Product-Contact Materials | Stainless Steel / Carbon Steel |
| Primary Process Duties | Mixing / Kneading / Crushing / Dispersion / Recompounding |
Reference values are shown for the listed series. Vacuum, pressure and heating entries apply to the corresponding configurations; usable batch volume and final ratings must be confirmed for the selected equipment.
The size in the product name identifies the catalogue selection. Usable working volume and operating ratings are established for the quoted configuration.
Z-Blade Mixing Principle
A pair of cooperating, rotating Z-shaped blades subjects the material to shear and compression. This action compounds, kneads and blends semi-dry, rubber-like and other high-viscosity viscoelastic materials, and supports size reduction and dispersion.
The hydraulic power unit drives cylinders to open and close the cover and carry out the associated tilting and unloading movements. Product-contact parts may be stainless steel or carbon steel, depending on the material requirements.
Hydraulic Tilting Z-Blade Kneader Mixer (1200 L)
The equipment comprises a kneading section, base, hydraulic system, drive system and electrical control system. The kneading section includes the chamber, blade shafts, end plates and cover. A hydraulic power unit operates the cylinders for cover opening, closing and related mechanisms.
The drive consists of a motor, gear reducer and gears. Power passes through a flexible coupling to the reducer and then to the mixing blades. Manual or automatic electrical control can be specified, with a variable-frequency drive (VFD) available for speed adjustment.
Applications
Chemical and elastomer applications include high-viscosity sealants, silicone rubber, neutral-cure and acid-cure glazing sealants, resins, plastics and rubber. Other materials include inks, pigments, dyes and battery materials.
Further applications include pulp, cellulose, pharmaceutical and cosmetic materials, and high-viscosity food materials such as chewing gum and bubble gum. Equipment selection depends on the formulation, product-contact requirements and cleaning conditions.
