Building materials
Blending of mineral powders, binders, fillers, pigments and functional additives used in construction products.
Industrial Mixers
Dry Mortar Mixing Machine
Batch mixing for dry-mortar formulations, with ploughshare or twin-shaft paddle arrangements selected around the powder characteristics, additives and discharge requirements.
- Two selectable main-unit configurations: high-speed ploughshare or twin-shaft paddle.
- The ploughshare configuration combines wear-resistant internals, optional high-speed cutters and rapid low-residue discharge.
- The twin-shaft paddle configuration provides equal-speed counter-rotation and axial/radial mixing for demanding formulation differences.
- Application
- Dry mortar
- Mixing tools
- Ploughshare / twin paddle
- Operation
- Batch
- Model data
- Configuration confirmation required
Product Essentials
Everything needed for a quick technical review.
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Product Overview
Dry Mortar Mixing Machine
This mortar mixing main-unit range provides two purpose-built configurations for building materials, specialty mortars, flooring compounds and wall-coating formulations: the high-speed ploughshare mixer and the twin-shaft paddle mixer.
The ploughshare configuration uses plough-shaped agitators and optional high-speed cutters for rapid circulation and dispersion. Wear-resistant internal components and a wide pneumatic discharge door support abrasive formulations, fast emptying and low residual hold-up.
The twin-shaft paddle configuration uses two equal-speed counter-rotating shafts with specially arranged paddles. Combined axial and radial movement promotes rapid cross-mixing, including formulations with significant differences in density, component ratio or friction coefficient.
Uniform MixingShort Batch CyclesLow Energy DemandLimited Particle Degradation
Typical Technical Data
Process and configuration data
Listed values apply to the identified configuration. Confirm material conditions, utilities and optional equipment before selection.
| Parameter | Specification |
|---|---|
| Reference configurations | LDH-S ploughshare / WZ-S twin-shaft paddle |
| Application | Dry mortar and building-material formulations |
| Available process arrangements | Ploughshare or twin-shaft paddle; select one arrangement for the formulation |
| Operation | Batch mixing |
| Capacity, power, dimensions and weight | To be confirmed according to configuration |
| Wear protection and discharge | Confirm for the selected mortar formulation and arrangement |
Final equipment dimensions, utilities and performance must be confirmed before quotation.
Applications
Dry Mortar Mixing Machine: industrial applications
Applications include building materials and specialty mortars. Confirm material properties and process conditions before selecting the equipment configuration.
Specialty mortars
Formulations requiring uniform distribution of components with different densities or addition ratios.
Flooring compounds
Dry blend preparation for compatible floor-coating and flooring-material systems.
Wall coatings
Preparation of compatible wall-coating powders and related construction formulations.
Working Principle
Choose one of two mixing configurations.
Ploughshare and twin-shaft paddle mixing are alternative arrangements. Select the configuration for formulation, abrasiveness, agglomeration and discharge requirements.
Material charging
Charge the formulation into the selected mixing chamber. Select either the ploughshare or twin-shaft paddle configuration described below.
Option A: ploughshare mixing
Plough-shaped tools circulate the batch. Optional high-speed cutters disperse agglomerates; wear-resistant internals are selected for abrasive formulations.
Option B: twin-shaft paddle mixing
Two shafts rotate at equal speed in opposite directions. Angled paddles produce axial and radial circulation for rapid cross-mixing.
Mixing endpoint and discharge
Operate the selected configuration until the required uniformity is reached, then discharge through its specified outlet. A wide pneumatic door can be specified for rapid emptying and low residue.
Performance Highlights
Process performance shaped around the product.
Final performance remains dependent on feed properties and engineering confirmation.
Uniform ploughshare mixing
The plough-shaped agitator produces strong material circulation for consistent mortar and powder blending.
Low energy and low degradation
The mixer is designed for efficient circulation while limiting unnecessary particle breakage.
Wear-resistant construction
Mixing elements, high-speed cutters and the chamber can be manufactured from wear-resistant materials to extend service life in abrasive duties.
Rapid low-residue discharge
A wide pneumatic bottom door shortens emptying time and helps reduce material remaining inside the chamber.
Optional automated cleaning
An automated cleaning arrangement can be incorporated where the production and hygiene requirements call for it.
Equal-speed counter-rotation
Two synchronized shafts rotate in opposite directions to generate intensive, balanced batch movement.
Axial and radial circulation
Special paddle geometry drives material in both axial and radial directions, accelerating cross-mixing.
Short mixing time
Multi-directional circulation enables the formulation to reach uniformity within a short cycle.
Tolerance of formulation differences
The design is suited to materials with substantial differences in density, component ratio or friction coefficient.
System Configuration
Configuration and optional functions
Select options for the material and process. Availability and final scope are confirmed in the equipment specification.
Ploughshare configuration
Wear-resistant mixing elements, choppers and vessel construction can be combined with a large pneumatic discharge door for dry mortar, flooring and wall-material formulations.
Twin-shaft paddle configuration
Two shafts rotate in opposite directions at equal speed. Paddle-driven axial and radial movement is selected for component density, proportion and friction characteristics.
Configuration scope
These are alternative constructions, not combined standard equipment. Wet materials or liquid addition require separate checks of moisture, viscosity, cleaning and discharge requirements.
Selection Support
What we need to confirm the final design.
Share the following formulation, batch and process information for an efficient preliminary review.
Product and mortar typeDry formulationRaw-material compositionBulk density and particle-size distributionDensity and proportion differencesFriction behavior and abrasivenessRequired batch capacityTarget mixing uniformity and cycle timeAgglomerate-dispersion requirementDischarge-rate and residue requirementWear-protection requirementAutomated-cleaning requirementDownstream process interface
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